More expensive
Even with grants in place to help, electric trucks are still generally more expensive to begin with, however, in the long run it might be cost effective. Although lower running costs might help balance this out over time, the initial investment might still act as a barrier, particularly for any smaller operators. Another thing worth noting is as well as the higher upfront costs, your insurance may be more expensive on an electric vehicle7.
Longer downtime
Fuelling up a truck is quick and easy. You can be back on the road again with minimal downtime, which for a business is key to achieving tight delivery windows. Charging an HGV lorry, however, can take anywhere from 30 minutes to 10 hours depending on the size of the vehicle and the battery/charger8.
Lower range
One of the key limitations when it comes to electric trucks is the range. How far an electric HGV can get on a single charge will vary with make and model, but one study showed that the average range of an electric HGV is 220km. This is remarkably less than a diesel HGV which can travel over 1,200km on a full tank9.
Infrastructure uncertainty
As of March 2025, there were only five HGV-dedicated charging stations in the UK10,with Gridserve set to open seven more sites during 202611. If a charger is unavailable, an unexpected detour comes up, or a charger doesn’t work, it could mean that deliveries are missed and income is lost.
Potentially smaller payloads
Electric batteries are large and heavy. As HGVs have strict weight limits, that extra battery weight could mean less cargo being carried in an electric HGV compared to fuel-powered trucks.
This may not necessarily impact all scenarios, however it’s worth operators being aware when considering the switch.